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Issued: 12.03.2015 Version: KUKA.ProfiNet 3.2 V4 11 / 89

4 Installation

4.1 System requirements

Robot controller Hardware:

KR C4

Or KR C4 compact

Software:

KUKA System Software 8.3.2 or higher

Or VW System Software 8.2.17 or higher

Laptop/PC Software:

WorkVisual 3.0 or higher

The requirements for installation of WorkVisual are contained in the

WorkVisual documentation.

Step 7 or PC WORX (optional)

The requirements for installation of Step 7 or PC WORX are contained in

the documentation for this software.

4.2 Routing the data cables

The Industrial Ethernet cables are routed to the devices from the controller

or from the switch using a star or ring topology.

4.3 Installing or updating PROFINET (KSS)

Description There are 2 option CDs for PROFINET:

KUKA.ProfiNet Controller / Device 3.2: Includes Profinet Controller,

Profinet Device and Profisafe Device.

KUKA.ProfiNet Device 3.2: Includes Profinet Device and Profisafe Device.

Precondition “Expert” user group

T1 or T2 mode

No program is selected.

USB stick with the software to be installed

It is advisable to archive all relevant data before updating a software

package.

The option CDs must not be installed at the same time, otherwise

malfunctions may result.

On updating PROFINET, the existing configuration is automatically

adopted. If this is not desired, the existing version must first be uninstalled.

PROFINET can also be installed via WorkVisual using the KOP file.

Information about installing option packages is contained in the

WorkVisual documentation.

12 / 89 Issued: 12.03.2015 Version: KUKA.ProfiNet 3.2 V4

KUKA.ProfiNet Controller/Device 3.2 K...

Procedure 1. Connect the USB stick to the robot controller or smartPAD.

2. In the main menu, selec Start-up > Additional software.

3. Press New software. The entry Profinet KRC-Nexxt or Profinet ProfiSafe

Device must be displayed in the Name column and drive E:\ or K:\

in the Path column.

If not, press Refresh.

4. If the specified entries are now displayed, continue with step 5.

If not, the path from which the software is to be installed must be configured

first:

a. Press the Configure button.

b. selec a line in the Installation paths for options area.

Note: If the line already contains a path, this path will be overwritten.

c. Press Path selection. The available drives are displayed.

d. If the stick is connected to the robot controller: On E:\, selec the level

at which the software is located. This can be E:\ directly or a sublevel.

If the stick is connected to the smartPAD: K:\ instead of E:\

e. Press Save. The Installation paths for options area is displayed

again. It now contains the new path.

f. Mark the line with the new path and press Save again.

5. selec the entry Profinet KRC-Nexxt or Profinet ProfiSafe Device and

press Install. Answer the request for confirmation with Yes.

6. Confirm the reboot prompt with OK.

7. Remove the stick.

8. Reboot the robot controller.

LOG file A LOG file is created under C:\KRC\ROBOTER\LOG.

4.4 Installing PROFINET (VSS)

PROFINET is included in VSS 8.3. It includes Profinet Controller, Profinet

Device and Profisafe Device.

To install PROFINET, the relevant check box must be activated during the setup

for VSS 8.3.

4.5 Uninstalling PROFINET (KSS)

Precondition “Expert” user group

Procedure 1. In the main menu, selec Start-up > Additional software.

2. selec the entry Profinet KRC-Nexxt or Profinet ProfiSafe Device and

press Uninstall. Reply to the request for confirmation with Yes. Uninstallation

is prepared.

3. Reboot the robot controller. Uninstallation is resumed and completed.

LOG file A LOG file is created under C:\KRC\ROBOTER\LOG.

We recommend using a KUKA USB stick. Data may be

lost if a stick from a different manufacturer is used.

It is advisable to archive all relevant data before uninstalling a software

package.

14 / 89 Issued: 12.03.2015 Version: KUKA.ProfiNet 3.2 V4

KUKA.ProfiNet Controller/Device 3.2 K...

The Import/Export Wizard window is opened.

2. selec Import device description file and click on Next >.

3. Click on Browse… and specify a directory.

4. Confirm with Next >.

A list is displayed of the devices that are to be imported.

5. Click on Finish.

The devices are imported.

6. Close the Import/Export Wizard window.

5.3 Making GSDML files available for configuration with Step 7 / PC WORX

Procedure 1. Copy the GSDML file of the KUKA robot controller.

The file can be found on the WorkVisual CD-ROM, in the following directory:

DeviceDescriptions\GSDML

2. Insert the file in Step 7 or PC WORX.

If, until now, a file for KSS 8.1 or VSS 8.1 has been used, it is not necessary

to delet it.

Description If a KUKA robot controller is added as a device in Step 7 or PC WORX, this

software requires the GSDML file for the KUKA robot controller. A distinction

must be made between whether the robot controller is running KUKA System

Software (KSS) or VW System Software (VSS).

Depending on which GSDML file has been used for configuration of the higher-

level controller, the setting that has to be selected in the Profinet version

box on the Communication settings tab in WorkVisual varies:

(>>> 5.5.1.1 "“Communication settings” tab" Page 19)

The following table provides an overview of the GSDML file and setting required

in WorkVisual.

The setting in WorkVisual must always correspond to the GSDML file

or device selection on the PLC. If this is not observed, the PROFINET

device will no longer conform to the standard.

ProfiNet

version

KSS / VSS

version

Required GSDML file

Name of device

(in GSDML file)

Setting in

WorkVisual

1.0 KSS 8.1 GSDML-V2.25-KUKARoboter-

GmbH-KR C4-

Device-V1.0-20121030.xml

KUKA KRC nexxt

Device V8.1

v8.1

VSS 8.1 GSDML-V2.25-KUKARoboter-

GmbH-VKR C4-

Device-V1.0-20121030.xml

KUKA VKRC

nexxt Device V8.1

2.0, 2.1,

2.2

KSS 8.2 GSDML-V2.25-KUKARoboter-

GmbH-KR C4-

Device-V1.0-20121030.xml

KUKA KRC nexxt

Device V8.1

v8.1

KUKA KRC nexxt

Device V8.2

v8.2 + v8.3,

PNet 3.0

VSS 8.2 GSDML-V2.25-KUKARoboter-

GmbH-VKR C4-

Device-V1.0-20121030.xml

KUKA VKRC

nexxt Device V8.1

v8.1

KUKA VKRC

nexxt Device V8.2

v8.2 + v8.3,

PNet 3.0

Issued: 12.03.2015 Version: KUKA.ProfiNet 3.2 V4 15 / 89

5 Configuration

5.4 Naming the device

Description A PROFINET device is delivered without a name. In order to be able to use

the device, it must first be assigned a unique name. This procedure is referred

to as “Device naming”.

It is advisable to assign a logical name to the device. For example, if the device

belongs to a certain tool, this should be obvious from the name.

2.3 KSS 8.2 GSDML-V2.31-KUKA-KRC4-

ProfiNet_3.2-20140704.xml

KRC4-

ProfiNet_2.3

v8.3, PNet 2.3

VSS 8.2 GSDML-V2.31-KUKAVKRC4-

ProfiNet_3.2-

20140704.xml

VKRC4-

ProfiNet_2.3

3.0 KSS 8.3.0

to 8.3.5

GSDML-V2.25-KUKARoboter-

GmbH-KR C4-

Device-V1.0-20121030.xml

KUKA KRC nexxt

Device V8.1

v8.1

KUKA KRC nexxt

Device V8.2

v8.2 + v8.3,

PNet 3.0

KR C4 Device

V8.3

VSS 8.3.0

bis 8.3.5

GSDML-V2.25-KUKARoboter-

GmbH-VKR C4-

Device-V1.0-20121030.xml

KUKA VKRC

nexxt Device V8.1

v8.1

KUKA VKRC

nexxt Device V8.2

v8.2 + v8.3,

PNet 3.0

VKR C4 Device

V8.3

3.1 KSS 8.3.6

or higher

GSDML-V2.25-KUKARoboter-

GmbH-KUKARobotController-

20130808.xml

KR C4 Device

V8.3

v8.3, PNet 3.1

VSS 8.3.6

or higher

GSDML-V2.25-KUKARoboter-

GmbH-V-KUKARobotController-

20130808.xml

VKR C4 Device

V8.3

3.2 KSS 8.3.6

or higher

GSDML-V2.31-KUKA-KRC4-

ProfiNet_3.2-20140908.xml

KRC4-

ProfiNet_3.2

v8.3 + v8.4,

PNet 3.2

VSS 8.3.6

or higher

GSDML-V2.31-KUKAVKRC4-

ProfiNet_3.2-

20140908.xml

VKRC4-

ProfiNet_3.2

ProfiNet

version

KSS / VSS

version

Required GSDML file

Name of device

(in GSDML file)

Setting in

WorkVisual

The older GSDML files can also be used with ProfiNet 3.1 and 3.2. In

this case, the settings for ProfiNet 3.0 apply to ProfiNet 3.1. For ProfiNet

3.2, the settings for ProfiNet 3.1 apply.

The different GSDML files must not be installed at the same time in

the configuration software used.

If a KR C4 is updated to a higher version of the system software including

PROFINET and the configuration of the PLC is to remain unchanged,

the appropriate setting for the PROFINET device used must

be selected in WorkVisual.

Example: For a KSS 8.3 with ProfiNet 3.2 and the PROFINET device KUKA

KRC nexxt Device V8.1, the setting v8.1 must be selected in WorkVisual.

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